Anticorrosion protection cold galvanazing
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Zinc-rich compositions:
ZFES
ZFES-MO
ZINOL
ZINOL-SV
ZYNOTAN
ZINEP
ZINOTHERM
ZINMASTIC PUTTI
Coloured enamels, varnish:
ALPOL
ALUMOTAN
ALUMOTHERM
PAES
FERROTAN
FERROTAN-PRO
ISOLEP
ISOLEP-mio
POLYTONE-AK enamel
POLYTONE-UR enamel
POLYTONE-UR(UF) quality A enamel
POLYTONE-UR(UF) quality B enamel
PULAK 1166 varnish
SOLV-UR SOLVENT

Enamel POLITON-UR
Enamel

POLITON-UR





Description

One-package acrylic-urethane enamel, cured by air-moisture.

Destination and fields of applications

Anticorrosion protection of steel and concrete constructions, used in all atmospheric environments according to ISO 12944-5:2007. POLITON-UR coating is water, oil and petrochemical resistant.
Is used in complex coating systems as:
  • intermediate coats;
  • a top coat in the absence of intensive effect of solar radiation.
Is recommended for using in coating systems with zinc rich primers ZINOTAN, ZINEP, ZFES, as well as other primers on polyurethane, epoxy and ethyl silicate bases.
Top coat - POLITON-AK and other enamels on acryl and acryl-urethane bases.

Certification, testing

The sanitary-and-epidemiologic finding ¹ 66.01.10.231.Ï.002092.09.02 dated 09.09.2002.
The enamel meets the construction regulations and rules 2.03.11-85.
Recommendations are given by The group of companies «Transstroy», The Public Corporation Oil Company «Transneft» and The trust «Gidromontazh».
Findings of All-Russian Research Institute for Constraction and Operation of Pipelines, Enterprises of Fuel and Energy Sector, Research Institute for Lacquer Coatings with Experimental Machine-Building Plant «Viktoria», Public Corporation Research Institute for Transport construction, Central Research and Project Institute of Building Constructions.

General technical characteristics

Coating
Gloss any colour Primary colours: white, grey and red-brown (other colours are ordered according to catalogues RAL, NOVA, NSC); mat.
Thickness of 1-layer dry coating 40 - 70 µm
Impact resistance 500 mm, not less
Adhesion 1 number, not more
Bend test 2 mm, not more
Heat resistance 150 °C
Enamel
Density 1,40 1,70 g/cm3
Viscosity thixotropic
Non-volatile-matter content 71,0 – 79,0 %
Theoretical rate for 1-layer coating 100 – 180 g/m2
Drying time to “touch-dry” state at temperature 20°Ñ and humidity 65 % 4 hours, not more


Reccomended condition of the painted surface

The undercoat should be cleaned of dirt, degreased and free from dust.

Application method

  • the enamel base is to be thoroughly shuffled up to homogeneous state before using;
  • if necessary it is to be diluted by solvent to operating viscosity directly before coating.
  • the enamel is to be applied in plant and field environment at temperature from - 15 °Ñ to +40 °Ñ and relative air humidity from 30 % to 98 %.
It is possible to use the enamel together with drying accelerator for polyurethane coatings in plant environment at relative air humidity 30 % for reducing drying time (in 2,5 times) when it is coordinated with technologists of Fine Metal Powders Co.
Cure time of the undercoat before applying the enamel POLITON-UR at temperature (20.2) °Ñ and relative air humidity 65 % is for:
  • coating ZINOTAN – not less than 4 hours (if related humidity decreases, cure time of the coating increases);
  • coating ZINEP – not less than 12 hours;
  • coating ZVES – not less than 6 hours.
Cure time of the coating POLITON-UR before applying finishing layers is not less than 24 hours.

Airless spraying
Recommended solvent without diluting
Nozzle diameter 0,33 - 0,53 mm
Pressure 10 - 15 MPa (100 - 150 bar)
Air spraying
Recommended solvent SOLV-UR or the composition of Butyl Acetate and White Spirit mixed in proportion 1:1 by volume
Quantity of solvent less than 10 % by mass
Nozzle diameter 1,8 – 2,2 mm
Pressure 0,2 – 0,4 MPa (2 – 4 bar)
Brush / roller
Recommended solvent SOLV-UR or the composition of Butyl Acetate and White Spirit mixed in proportion 1:1 by volume
Quantity of solvent less than 10 % by mass
Cleaning of the equipment SOLV-UR, aromatics (xylene, Solvesso 100) are used for rinsing painting equipment.

Packaging and storage

POLITON-UR (UF) enamel is packed in 22 kg. and 3,5 kg. metal drums, 1,2 kg. metal cans.
Storage conditions: the product is to be stored in an enclosed warehouse at environment temperature from -40˚C till +40˚C. While storage the container with the enamel isn’t to be subjected to precipitation and direct sun rays effect.
Warranty period of the enamel in the manufacturer’s hermetically covered container is 12 months from the enamel due date.

Protective measures

See MSDS for the enamel POLITON-UR.


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