Fmp coatings for oil-and-gas complex

CERTIFICATION IN THE BRANCH SUPPLY RESPONSIVENESS TECHNOLOGICAL SUPPORT

Use of FMP coating systems is especially of current importance for protection of extra responsibility objects, to which metalworks and equipment of oil-and-gas complex enterprises concern.

The cooperation experience of FMP with oil-and-gas industry is more than 20 years.

For the present moment more than 2 million square meters of surfaces of technological metalworks and oil-and-gas complex tanks are protected from corrosion by FMP coatings.

FMP Quality Management System in the field of development, technology and manufacture of powders and anticorrosion materials is certified according to ISO 9001:2000 by the certification body “Aero Cert AG Association” (Germany).

Metalworks, central gathering center of South-Shapkinskoe oil field Coating system ZINOTAN + POLITON- UR

Materials description

Metalworks, reservoirs and oil-and-gas field equipment are maintained in complex conditions causing high steel corrosion. They are subject to operating environment influence with high corrosion activity, weather precipitation, solar radiation, temperature differences. At the same time the technical condition of these complex constructions is of strategic importance for economy and safety of the country.

Therefore the choice of a reliable way of anticorrosion protection of oil-and-gas field constructions and objects is one of the major problems during their construction and repair.

It is conventional, that the most reliable and accessible way of anticorrosion protection of metal is application of coating systems based on zinc-rich primers. FMP coating systems are successfully applied when constructing new objects as well as repairing exploited ones, providing long-term, more than 10 - 15 years, anticorrosion protection. They consist of 2 or 3 layers of coating materials with different protection mechanisms, each of which carries out its function (see the fig.)

Coating scheme of advanced reliability for metalworks protection

The first layer is zinc-rich primers with high content of zinc powder, realizing cathode steel protection, in much the same as traditional galvanizing, therefore their application has been named of “cold” galvanizing technology. The next layers of system - intermediate and covering, operate on the barrier mechanism, preventing penetration of corrosive environments to the primer and metal. Enamels POLITON-UR series, compositions FERROTAN, ALUMOTAN and others are applied for them. High barrier properties of these materials are provided owing to use of effective anticorrosive components - polyurethane resins and pigments of the flaky structure.

Coating materials function also as decorative. Enamels series POLITON are coloured any kind of the color variety represented in catalogue RAL. The enamel POLITON-UR (UF) is ultra-violet radiation resistant, perfectly retaining coating color at application.

Polyurethane materials ZINOTAN, FERROTAN, ALUMOTAN and POLITON-UR, cured by air moisture, have perfectly proved at anticorrosion protection of reservoir and equipments metalworks. Penetrating polyurethane primer FERROTAN-PRO is applied when surface abrasive blasting is impossible.

Materials of FMP production are technological, plain and easy-to-use. They are applied by means of any standard coating method in a workshop and at a construction site. Materials are applied in a wide range of the Russian climatic conditions, at negative temperatures and high humidity.

Surgutgasprom. Compressor station

Exhaust surface of gascompressor units – coating system ZINOTERM + ALUMOTERM

Objects, on which application of FMP anticorrosion protection coatings is recommended:

• metalworks of gantries, galleries, rests of oil-and-gas pipe lines;
• external surfaces of overground pipelines;
• submersible oil field equipment;
• exhaust and smoke paths and pipes;
• reservoirs for storage of oil, dark and light petrochemicals;
• technological and fire reservoirs and containers;
• bridges, radio relay and cellular communications towers and other objects of infrastructure.

Standard systems of FMP protective coatings

Tank Farm Public Cooperation “North oil”
External surface – ZINOTAN + POLITON-UR + POLITON-UR (UF)
Inner surface – ZINOTAN + FERROTAN




Branch certification and tests

FMP coating systems have passed full branch certification and are introduced into all main regulation documents, defining anticorrosive protection of metalworks and the equipment of oil-and-gas complex:

• Stock Company “Transneft” – “Regulations of anticorrosion reservoirs protection”;
• Stock oil Company “Bashneft” – “Instruction for anticorrosion protection of oil field capacitive equipment”;
• Inter-departmental commission of Gosstandard of the Russian Federation “Resolution about permissible variation for reservoirs protection when storing light petrochemicals”;
• Gosstroy of Russia addition to Construction regulations 2.03.11-85 “Anticorrosion building constructions protection”, section 5 “Metal Constructions”;
• Ural chamber of Gosgortekhnadzor of Russia “Recommendations to application in oil-and-gas field”.

FMP coatings have got findings of leading branch institutes and research centers, including: All-Russian Research Institute for Constraction and Operation of Pipelines, Giprotumenneftegaz, State unitary enterprise «INSTITUTE for PROBLEMS of TRANSPORT of POWER RESOURCES», Bashnipineft, Research Institute for Storage Problems, 25th State Research Institute of Department of Defense of the Russian Federation, Research Institute for Lacquer Coatings (Hotkovo), Melnikov Central Research and Project Institute of Building Constructions, Research Center “Lakokraska”.

Limited company “Permtransgas”
Gasmain process chamber Chaikovsky Berezhyaky Solikamsk – line 1
Coating ZINOTAN + POLITON + POLITON-UR (UF)

Underground gas line “Middle Asia-Center”, Kazakhstan, coating ZFES

Application experience
Objects, protected by FMP coatings

Petroleum production and transportation

• “LUKOIL” - metalworks central oil gathering center of South-Shapkinskoe oil field;
• “LUKOIL”- supporting structures of oil-pipe line “Shore tank farm Varandey - coast of Barents Sea”;
• “Transnefteproduct”- Intermediate pumping stations petrochemicals pipe-line “Vtorovo-Primorsk”;
• “Transnefteproduct” - tank farm “South-Westtransnefteproduct” and “Uraltransnefteproduct”;
• “Rosneft” - supporting structures of oil-pipe line “Vankor-Purpe”;
• “Transneft”- tank farm;
• “Rosneft” - tank farm “North oil”;
• “Sibneft”- tank farm “Sibneft - Noyabrsk – neftegas”;
• “Tumen Oil Company-ÂД - tank farm “Udmurtneft”.

Petroleum processing

• “Alians” - tank farm “Habarovsk Petroleum Processing Plant”;
• “LUKOIL” – vertical welded reservoir with panton - 20000 ì3 “LUKOIL – Nizhegorodnefteorgsintez”;
• “Rosneft” - tank farm “Komsomolsk Petroleum Processing Plant”, “Krasnodar Petroleum Processing Plant”, “Tuapse Petroleum Processing Plant”.

Gas-extraction and transportation

• “Permtransgas” - beam-type crossing and receptacle chambers of gas pipe-line Chaikovsky Berezhyaky Solikamsk – line 1
• “Permtransgas”, “Tumentransgas”, “Surgutgasprom” – exhaust systems of gascompressor unit “Ural”.

Our partners

Plants:

Novokuznetsk reservoir metalworks plant, “Kuznetsk metalworks”, West-Siserian (Nazarovo), South-Ural metalworks plant, “Uralmash - drilling equipment”, Ural railway machine building plant, “Salavatneftemash”, “Kurganchimmash”, “Ruzchimmash”; “Sibneftemash”, “Neftemash”, “Vostokneftezavodmontazh”, Industrial Plant “Mashinostroitel”, Petropavlovsk heavy engineering plant.

Contract construction organizations:

Globalstroy - Engineering (LUKOIL-Neftegasstroy), United enterprises “Vyso”, Industrial Enterprise “Volcompany”, Neftezavodmontazh, “Floema Ltd.”, “Terminal-Agidel”, “Neftmontazh”, “Neftech-Kor”, “Yamalremstroy”, United enterprises “LIK”, “SMU-Izolyatsia”, “AKZ”, “Sibtech”, “Albatros-Ò”.