Anticorrosion protection cold galvanazing
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Zinc-rich compositions:
ZFES
ZFES-MO
ZINOL
ZINOL-SV
ZYNOTAN
ZINEP
ZINOTHERM
ZINMASTIC PUTTI
Coloured enamels, varnish:
ALPOL
ALUMOTAN
ALUMOTHERM
PAES
FERROTAN
FERROTAN-PRO
ISOLEP
ISOLEP-mio
POLYTONE-AK enamel
POLYTONE-UR enamel
POLYTONE-UR(UF) quality A enamel
POLYTONE-UR(UF) quality B enamel
PULAK 1166 varnish
SOLV-UR SOLVENT

Anticorrosion zinc-rich primer ZINEP
Anticorrosion zinc-rich primer

ZINEP





Description

The primer is two-package system consisting of base and polyamide curing agent with mass ration of components 100:5 respectively. The base is suspension of zinc powder and functional additives in epoxy resin solution in organic solvents mixture. Cure agent is polyamid resin solution in organic solvents.
Cure agent is polyamid resin solution in organic solvents.

Destination and fields of applications

Anticorrosion protection of steel articles and constructions, used in all atmospheric environments according to ISO 12944-5:2007. The primer is firm in sea and fresh water, in solutions of salts of acids (pH 5-9), in petroleum and petroleum products.
Is used as:
  • the primer under coating materials in complex coating systems;
  • independent coating.
Is recommended for using in coating systems with the composition ALUMOTAN, enamels IZOLEP and ISOLEP-mio, POLITON-UR and POLITON-UR (UF), as well as other epoxy, polyurethane, chlorvinyl and copolymer-vinyl chloride coatings.

Certification, testing

The sanitary-and-epidemiologic finding ¹ 66.01.10.231.Ï.001620.05.03 dated 20.05.2003. Certificate of conformance ¹ POCC RU.KK01.H00072.
Recommendations given by «Gosstroy» and the trust «Gidromontazh».
Findings are given by Research Institute for Lacquer Coatings with Experimental Machine-Building Plant «Viktoria», State unitary enterprise «INSTITUTE for PROBLEMS of TRANSPORT of POWER RESOURCES», A. N. Severtsov Institute of Ecology and Evolution, Russian-Vietnam Research and Technology center.
Approbated by the Russian River Register.

General technical characteristics

Coating
Colour and gloss of the coating Grey (tint isn’t standardized); mat, steady, without alien impurities.
Thickness of 1-layer dry coating 40 - 60 µm
Impact resistance 500 mm, not less
Adhesion 1 number, not more
Bend test 10 mm, not more
Heat resistance 150 °Ñ, not more
Primer
Density 2,80 - 3,00 g/cm3
Pot-life after mixing 12 hours, not less
Non-volatile-matter content 84,0 – 87,0 %
Theoretical rate for 1-layer coating 210 - 310 g/m2
Drying time to “touch-dry” state at temperature (20±2) °Ñ and relative humidity (65±5) % 210 minutes, not more


Surface preparation

  • Oils, lubricants and other adipose matters as well as moisture and dust are to be removed from the sized surface;
  • Thoroughly remove cinder and rust to Sa 2,5 or Sa 2 according to ISO 8501-1: 1988. Mechanical and manual cleaning to St 3 or St 2 according to ISO 8501-1:1988 is allowed;
  • Remove dust.

Application method

  • The base of the primer is to be thoroughly shuffled up to homogeneous state before using;
  • While constant shuffling, curing agent of the primer is to be entirely injected into the base by mass rate 5:100 respectively;
  • Keep for 30 minutes;
  • Before using the primer is to be thoroughly shuffled to homogeneous state;
  • If it is necessary, dilute the enamel by solvent to operating viscosity directly before laying;
  • The primer is to be applied in plant and field environment at temperature from + 10 °Ñ to +40 °Ñ and relative air humidity not more than 85 %.
Cure time before applying the coating materials is 24 hours, the enamels ISOLEP and ISOLEP-mio are allowed to be applied after 12 hours. Cure time of the coating before applying in hostile environment is 7 days.

Airless spraying
Recommended solvent aromatics (xylene, Solvesso 100)
Quantity of solvent to 5% by mass
Nozzle diameter 0,33 - 0,53 mm
Pressure 15 ÌPà (150 bar)
Air spraying
Recommended solvent aromatics (xylene, Solvesso 100)
Quantity of solvent to 5% by mass
Nozzle diameter 1,8 - 2,2 mm
Pressure 0,3 - 0,4 ÌPa (3 - 4 bar)
Brush / roller
Recommended solvent aromatics (xylene, Solvesso 100)
Quantity of solvent to 5% by mass
Cleaning of the equipment SOLV-UR, aromatics (xylene, Solvesso 100) are used for rinsing painting equipment.


Packaging and storage

The primer is shipped as complete units in metal cans and pails (set mass is 2, 5 and 25 kilograms).
Storage conditions: the product is to be stored in an enclosed warehouse at environment temperature from -40˚C till +40˚C. While storage the container with the primer isn’t to be subjected to precipitation and direct sun rays effect.
Warranty period of the primer, determined by storage period of the primer base in the manufacturer’s hermetically covered container is 12 months from the primer due date.

Protective measures

See MSDS for the primer ZINEP.

Copyrights (c) FMP Co, 2002-2007. All rights reserved.
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